CHCESD10 (service door curtain)
CHCESD30 (insulated curtain)
Windload Options
Static up to 50 PSF design wind-load.
Operational up to 10 PSF maximum wind-load.
Safety & Protection
SafetyGard UL325 Approved Light Curtain – A UL325 approved non-contact primary entrapment device that prevents damage to an object in the door’s pathway in addition to minimizing damage to the closure itself.
Unique Features
APEX Core SmartController – This IP54 (NEMA 3 equivalent) controller features plug-and-play connections to operator and standard sensors to reduce installation time. Its compact panel features an LCD screen for guided commissioning, electronic limit setting, and status/error messaging. A NEMA 4 upgrade is available.
Monitored Protection – Standard UL 325-2010 compliant, NEMA 4X-rated photo eyes allow for momentary contact operation. Interruption of the beam immediately halts and reverses the grille to the fully open position. The photo eyes are shipped loose as standard.
120V Compatibility – The system is compatible with 120V input via an optional wall-mounted transformer. The required mounting space is 13.5″ wide by 16.125″ high.
SmartSync Diagnostic Tool – Connect the SmartSync Diagnostic Tool to the APEX controller for instant door or grille diagnostics. This tool empowers field technicians and Electrical Support Specialists to effortlessly diagnose, repair, and resolve issues with the APEX controller—streamlining your workflows and helping customers get back to business.
Sizes
Max Width: 30′
Max Height: 20′
For openings that fall outside of the standard construction, please contact us
Usage
These doors are designed to handle heavy, continuous traffic.
To ensure consistent, cycle-to-cycle performance, every TruCycle Door includes a powerful 3-year or 500,000-cycle warranty, whichever comes first.
Standard Materials and Finishes
TruCycle Doors come with a unique and lasting powder coat finish customized for high-cycle usage as standard. There are two material options for both the service and insulated curtain:
Galvanized steel:
- Finished with a rust-inhibiting CycleShield® finish in Gray, Tan or White
- The CycleShield finish for High Performance Doors. The base coat is consistent with ASTM A653, and is finished with a baked-on polyester powder coating. CycleShield is:
- Friction and wear-resistant for high-cycle applications
- Rust inhibiting and resistant to acids, alkalis and oils at normal temperatures
- Recommended for exterior, corrosive and/or abrasive environments
- Available as an option in a palette of more than 180 standard RAL colors
- For a more durable finish, upgrade to CycleShield® Ultra™ powder coat finish. It is a polyester-based, textured, wear-resistant clear coat that provides improved durability against deterioration and/or marring of the curtain during regular use.
- 300 series stainless steel with a #4 finish
Finish/gauge availability varies. Contact us for detailed finish/gauge availability or special requests.
Operation
The TruCycle Door utilizes a direct-drive operator with a motor-mounted Variable Frequency Drive (VFD). This provides precision control and allows for a soft start and stop, extending the life of your door system. The operating system pairs with the APEX™ Core SmartController, putting reliable performance diagnostics at your fingertips.
No installation or care items available.
| Model | Section Thickness | Panel Design | Ext. Steel Gauge | Backer | R-value* | Max Width** | Max Height |
| 520 | 2″ | Ribbed Steel | 20 Gauge | N/A | N/A | 26’2″ | 20’0″ |
| 520S | 2″ | Minor & Deep Ribs | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 26’2″ | 20’0″ |
| 522 | 2″ | Flush | 20 Gauge | N/A | N/A | 24’2″ | 24’0″ |
| 522S | 2″ | Flush | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6** | 24’2″ | 24’0″ |
| 524 | 2″ | Ribbed Steel | 24 Gauge | N/A | N/A | 24’2″ | 20’0″ |
| 524V | 2″ | Minor & Deep Ribs | 24 Gauge | Polyethylene vinyl back cover | 6.6 | 26’2″ | 20’0″ |
| 524S | 2″ | Minor & Deep Ribs | 24 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 24’2″ | 20’0″ |
| 525 | 2″ | Ribbed Steel | 25 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 525V | 2″ | Minor & Deep Ribs | 25 Gauge | Polyethylene vinyl back cover | 6.6 | 20’2″ | 16’0″ |
| 525S | 2″ | Minor & Deep Ribs | 25 Gauge | Pre-painted 25 gauge steel back cover | 6.6 | 20’2″ | 16’0″ |
| 664 | 2 1/8″ | Raised Panel Steel | 24 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 664V | 2 1/8″ | Raised Panel | 24 Gauge | Polyethylene vinyl back cover | 6.3 | 20’2″ | 16’0″ |
*Calculated door section R-value is in accordance with DASMA TDS-163
Insulated and Non-insulated doors come with a variety of options to address your building requirements. Options below are not available on all models. See model specific literature or consult a Clopay commercial dealer for option availability.
DESIGN OPTIONS:
- Windows
- 24″x6″
- 24″x12″
- Full View (pre-painted white or brown or clear anodized)
- Black frame Window with Rounded Corners
COLORS:
- White – All Models
- Brown – All Models
- Tan – 524, 524S, 524V
- Gray – 524, 524S, 524V
- Trinar White – 524, 524V, 525S
- Desert Tan – 664, 664V
- Sandtone – 664, 664V
- Almond – 664, 664V
PERFORMANCE OPTIONS:
- High Cycle Springs (25K, 50K and 100K available)
- 3″ heavy duty track (where not standard)
- Outside keyed Security Lock
- Double End Stiles
- Design pressure rated (WindCode)
- Impact Rated
- Photo eyes, sensing edges and Operators
- Extended 8-Year Hardware Warranty
- Header (top) and Jamb Seals
- High Performance Hardware Upgrade
CUSTOM OPTIONS:
- Mullions
- Breakaway Sections
- Pass Door
MODEL – 520/524/525
| Panel Design: | 2″ thick roll formed ribbed steel |
| Steel Gauge: | 20 ga (.034″ min) – Model 520, 24 ga (.022″ min) – Model 524and 25 ga (.019 min) – Model 525 ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness/Insulation: | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted white or brown (520/525) Pre-painted white, brown, tan or gray (524) |
| Limited Warranty: | 10-year finish against rust / one-year material & workmanship |
MODEL 520S
| Panel Design: | 2″ thick roll formed stucco embossed ribbed steel |
| Steel Gauge: | 20 gauge (.034″ min) for maximum dent resistance |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL 524V / 524S
| Panel Design: | 2″ thick roll formed stucco embossed steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (524V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (524S) |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray |
| Limited Warranty: | 10-year paint /one-year material & workmanship |
MODEL 525V / 525S
| Panel Design: | 2″ thick roll formed smooth steel with combination of deep minor ribs |
| Steel Gauge: | 25 gauge (.019″ min) |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (525V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (525S) |
| Thermal Conductivity: | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors: | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL – 664
| Panel Design: | 1 7/8″ thick roll formed steel |
| Steel Gauge: | 24 gauge (.22″ min) raised panel door |
| Joint Design: | Tongue and groove |
| Thickness & Insulation | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted snowmist white, chocolate, brown, almond, sandstone, or desert tan. |
| Limited Warranty: | 10-year finish against rust through / one-year material & workmanship |
MODEL 664V
| Panel Design: | 1-7/8″ thick woodgrain embossed raised panel steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue-and-groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover |
| Thermal Conductivity | R-Value 6.3* |
| Paint System | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray; Trinar white or beige |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
*Calculated garage door section R-value is in accordance with DASMA TDS-163.
COMMERCIAL HARDWARE
Commercial doors are designed with hardware to meet demanding applications of commercial building usage. All commercial doors are provided with the following hardware as standard. For additional upgraded hardware see “Options” tab.
- 14 gauge hinges
- Commercial 10 ball steel rollers with options for nylon tire rollers
- 10,000 cycle torsion springs
- Steel step plate and lift handle for easy operation
- Inside slide lock for increase security
- 19 gauge steel hinge support plates
- 18-gauge single end stiles; 16-gauge double end stiles
- Galvanized aircraft cables with 7:1 safety factory
- 2” or 3” track in a variety of configurations to meet building design requirements
COMMERCIAL TRACK APPLICATIONS
In commercial settings, space utilization and space constraints are important factors in choosing the correct hardware configuration for your application. Clopay track offerings and options enable you to make the most efficient use of available space. Options include standard lift, low head room front or rear mount, follow the roof pitch, full vertical or combination of these options.
COMMERCIAL TORSION SPRINGS
Designed to counterbalance even the largest doors, commercial torsion spring assemblies can be designed for Industry standard 10,000 cycles or can be upgraded to 25,000, 50,000 or 100,000 expected life cycles.