Crafted for Lasting Beauty and True Customization
Handcrafted Construction
Each door is built with a solid 4- or 5-layer structure, combining premium wood overlays, an insulated Hemlock frame, and a sturdy interior backer for strength and lasting performance.
The Finest Materials
Choose from sustainably sourced woods like Cedar, Mahogany, or Oak. All carefully selected for beauty and durability and built by our skilled craftsmen.
Designed Your Way
Make it truly yours with endless design options. Pick your favorite wood species, go for a classic or bold look, and choose from hundreds of stain and paint finishes including over 1,500 Color Blast® custom colors.
Energy-Saving Comfort
Polystyrene insulation helps maintain a comfortable temperature inside your garage year-round.
Ready for Any Climate
Need extra protection? Ask about our WindCode® reinforcement for reliable performance in high-wind regions.
Environmental Assurance
Clopay doors are compliant with environmental laws and regulations. Clopay doors do not contain HFCs. All Clopay doors are compliant with:
- California SB 1013
- Washington HB 1112 – Hydrofluorocarbon Greenhouse Gas Emissions
- Canadian regulations amending the ozone-depleting substances and halocarbon alternatives regulations
- New Jersey A-5583/S-3919 – Greenhouse Gas Bill
Installation Instructions for Wood Garage Doors
Read InstructionsWood Care and Maintenance
Read InstructionsInstallation Warranty
Read InstructionsHow It’s Made: Reserve® Wood Custom
Upgrade your home with a garage door that’s as sturdy as it is stunning. Every Reserve® Wood Custom door is handcrafted from sustainable, naturally fallen wood, highlighting the unique character of each fine wood species.
These doors are built with a multi-layer design: a beautiful wood overlay, your choice of base materials, an insulated Hemlock frame for added strength and comfort, and a Luan backer for extra durability. Polystyrene insulation is tucked inside to help keep your garage comfortable year-round.
Each door is constructed in three panel sections to accommodate larger window openings. A unique one-piece drip cap keeps water away from the overlays, protecting your door from moisture and extending its life. Premium hardware and smooth-gliding rollers mean every open and close is quiet and effortless, while a replaceable vinyl bottom weather seal helps block out air and water. Choose from convenient overhead operation or an authentic swing-out carriage house style.
- Wood Overlay
- Optional Base Material
- Base Material
- Polystyrene Insulated Hemlock Frame
- Luan Inside Backer
| Model | Section Thickness | Panel Design | Ext. Steel Gauge | Backer | R-value* | Max Width** | Max Height |
| 520 | 2″ | Ribbed Steel | 20 Gauge | N/A | N/A | 26’2″ | 20’0″ |
| 520S | 2″ | Minor & Deep Ribs | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 26’2″ | 20’0″ |
| 522 | 2″ | Flush | 20 Gauge | N/A | N/A | 24’2″ | 24’0″ |
| 522S | 2″ | Flush | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6** | 24’2″ | 24’0″ |
| 524 | 2″ | Ribbed Steel | 24 Gauge | N/A | N/A | 24’2″ | 20’0″ |
| 524V | 2″ | Minor & Deep Ribs | 24 Gauge | Polyethylene vinyl back cover | 6.6 | 26’2″ | 20’0″ |
| 524S | 2″ | Minor & Deep Ribs | 24 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 24’2″ | 20’0″ |
| 525 | 2″ | Ribbed Steel | 25 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 525V | 2″ | Minor & Deep Ribs | 25 Gauge | Polyethylene vinyl back cover | 6.6 | 20’2″ | 16’0″ |
| 525S | 2″ | Minor & Deep Ribs | 25 Gauge | Pre-painted 25 gauge steel back cover | 6.6 | 20’2″ | 16’0″ |
| 664 | 2 1/8″ | Raised Panel Steel | 24 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 664V | 2 1/8″ | Raised Panel | 24 Gauge | Polyethylene vinyl back cover | 6.3 | 20’2″ | 16’0″ |
*Calculated door section R-value is in accordance with DASMA TDS-163
Insulated and Non-insulated doors come with a variety of options to address your building requirements. Options below are not available on all models. See model specific literature or consult a Clopay commercial dealer for option availability.
DESIGN OPTIONS:
- Windows
- 24″x6″
- 24″x12″
- Full View (pre-painted white or brown or clear anodized)
- Black frame Window with Rounded Corners
COLORS:
- White – All Models
- Brown – All Models
- Tan – 524, 524S, 524V
- Gray – 524, 524S, 524V
- Trinar White – 524, 524V, 525S
- Desert Tan – 664, 664V
- Sandtone – 664, 664V
- Almond – 664, 664V
PERFORMANCE OPTIONS:
- High Cycle Springs (25K, 50K and 100K available)
- 3″ heavy duty track (where not standard)
- Outside keyed Security Lock
- Double End Stiles
- Design pressure rated (WindCode)
- Impact Rated
- Photo eyes, sensing edges and Operators
- Extended 8-Year Hardware Warranty
- Header (top) and Jamb Seals
- High Performance Hardware Upgrade
CUSTOM OPTIONS:
- Mullions
- Breakaway Sections
- Pass Door
MODEL – 520/524/525
| Panel Design: | 2″ thick roll formed ribbed steel |
| Steel Gauge: | 20 ga (.034″ min) – Model 520, 24 ga (.022″ min) – Model 524and 25 ga (.019 min) – Model 525 ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness/Insulation: | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted white or brown (520/525) Pre-painted white, brown, tan or gray (524) |
| Limited Warranty: | 10-year finish against rust / one-year material & workmanship |
MODEL 520S
| Panel Design: | 2″ thick roll formed stucco embossed ribbed steel |
| Steel Gauge: | 20 gauge (.034″ min) for maximum dent resistance |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL 524V / 524S
| Panel Design: | 2″ thick roll formed stucco embossed steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (524V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (524S) |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray |
| Limited Warranty: | 10-year paint /one-year material & workmanship |
MODEL 525V / 525S
| Panel Design: | 2″ thick roll formed smooth steel with combination of deep minor ribs |
| Steel Gauge: | 25 gauge (.019″ min) |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (525V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (525S) |
| Thermal Conductivity: | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors: | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL – 664
| Panel Design: | 1 7/8″ thick roll formed steel |
| Steel Gauge: | 24 gauge (.22″ min) raised panel door |
| Joint Design: | Tongue and groove |
| Thickness & Insulation | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted snowmist white, chocolate, brown, almond, sandstone, or desert tan. |
| Limited Warranty: | 10-year finish against rust through / one-year material & workmanship |
MODEL 664V
| Panel Design: | 1-7/8″ thick woodgrain embossed raised panel steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue-and-groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover |
| Thermal Conductivity | R-Value 6.3* |
| Paint System | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray; Trinar white or beige |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
*Calculated garage door section R-value is in accordance with DASMA TDS-163.
COMMERCIAL HARDWARE
Commercial doors are designed with hardware to meet demanding applications of commercial building usage. All commercial doors are provided with the following hardware as standard. For additional upgraded hardware see “Options” tab.
- 14 gauge hinges
- Commercial 10 ball steel rollers with options for nylon tire rollers
- 10,000 cycle torsion springs
- Steel step plate and lift handle for easy operation
- Inside slide lock for increase security
- 19 gauge steel hinge support plates
- 18-gauge single end stiles; 16-gauge double end stiles
- Galvanized aircraft cables with 7:1 safety factory
- 2” or 3” track in a variety of configurations to meet building design requirements
COMMERCIAL TRACK APPLICATIONS
In commercial settings, space utilization and space constraints are important factors in choosing the correct hardware configuration for your application. Clopay track offerings and options enable you to make the most efficient use of available space. Options include standard lift, low head room front or rear mount, follow the roof pitch, full vertical or combination of these options.
COMMERCIAL TORSION SPRINGS
Designed to counterbalance even the largest doors, commercial torsion spring assemblies can be designed for Industry standard 10,000 cycles or can be upgraded to 25,000, 50,000 or 100,000 expected life cycles.