Standard Specifications
| Max Width | 16’2″ |
| Max Height | 14’0″ |
| Max Door Weight | 1,000 lbs |
| Upward Travel | 24″ per second |
| Downward Travel | 15″ per second |
| Stiles | Double end stiles (standard) |
| Glazing Available | Tempered, insulated tempered, acrylic and polygal |
| Springs* | 50,000 cycle standard (Max cycles available on a single shaft line) |
| Track Size | 2″ angle mount track standard 3″ track where applicable |
| Track Type | Standard lift, high lift and full vertical |
| Warranty | Standard paint – 5 years Color Blast® finish – 5 years Material and workmanship – 1 year Hardware – 1 year |
*Cycles can vary depending on door configuration. |
High Performance Door System Powered by LiftMaster
The Clopay Extreme™ Series High Performance Door System boasts an opening speed of 24″ per second, allowing productivity to flourish while also delivering a flawless aesthetic thanks to optional full-view windows. Tandem nylon rollers improve roller life and reduce running noise for smooth, quiet operation while safety stays top of mind with enhanced features such as 3′ of light curtain protection, a cable management system and standard cable tension monitor.
For operator specifications, click here.
Aluminum Full-View Doors
| Model | Thickness | Spacing | R-Value | Max Width* | Max Height* |
| EX904 | 2-1/8″ | Equal width & spacing | – | 16’2″ | 14’0″ |
| EX904U*** | 2-1/8″ | Equal width & spacing | 3.8** | 16’2″ | 14’0″ |
*Maximum Width and Height values listed are Standard sizing.
**With clear insulated glass
***With Clopay’s proprietary polyurethane Intellicore insulation.
Insulated Steel Full-View Doors
| Model | Section Thickness | Emboss | Exterior Gauge | Section Design | Insulation | R-Value Solid* | R-Value w/Glass** | Thermal Break | Max Width✭ | Max Height✭ |
| EX3729 | 2″ | Stucco | 27 | Minor Ribbed | Polyurethane*** | 18.4 | 8.0 | Yes | 16’2″ | 14’0″ |
| EX3728 | 2″ | Stucco | 27 | Flush | Polyurethane*** | 18.4 | 8.0 | Yes | 16’2″ | 14’0″ |
| EX3709 | 1-3/8″ | Stucco | 27 | Minor Ribbed | Polyurethane*** | 12.9 | 5.9 | Yes | 16’2″ | 14’0″ |
| EX3708 | 1-3/8″ | Stucco | 27 | Flush | Polyurethane*** | 12.9 | 5.9 | Yes | 16’2″ | 14’0″ |
| EX3209 | 2″ | Stucco | 24 | Minor Ribbed | Polystyrene | 9.1 | 4.4 | Yes | 16’2″ | 14’0″ |
| EX3208 | 2″ | Stucco | 24 | Flush | Polystyrene | 9.1 | 4.4 | Yes | 16’2″ | 14’0″ |
| EX3159 | 1-3/8″ | Stucco | 27 | Minor Ribbed | Polystyrene | 6.5 | 3.4 | Yes | 16’2″ | 14’0″ |
| EX3158 | 1-3/8″ | Stucco | 27 | Flush | Polystyrene | 6.5 | 3.4 | Yes | 16’2″ | 14’0″ |
*R-values calculated per DASMA TDS-163 on a solid door
**R-values calculated per DASMA TDS-163 using weighted average with 3/4″ insulated glass.
***Clopay’s proprietary polyurethane Intellicore insulation.
✭Maximum Width and Height values listed are Standard sizing.
Energy Series
*Calculated door section R-value is in accordance with DASMA TDS-163
Energy Series with Intellicore®
| Model | Thickness | Emboss | Exterior Steel | Pattern | R-Value* | Std Max Width** | Std Max Height |
| EX3723 | 2″ | Woodgrain | 27 Gauge | Raised Panel | 18.4 | 16’2″ | 14’0″ |
| EX3721 | 2″ | Woodgrain | 27 Gauge | Flush | 18.4 | 16’2″ | 14’0″ |
| EX3720 | 2″ | Stucco | 27 Gauge | Minor Ribbed | 18.4 | 16’2″ | 14’0″ |
| EX3717 | 1 3/4″ | Stucco | 27 Gauge | Minor Ribbed | 16.2 | 16’2″ | 14’0″ |
| EX3718 | 1 3/4″ | Stucco | 27 Gauge | Flush | 16.2 | 16’2″ | 14’0″ |
| EX3715 | 1 3/8″ | Stucco | 27 Gauge | Minor Ribbed | 12.9 | 16’2″ | 14’0″ |
Clopay’s proprietary polyurethane Intellicore® insulation
*Calculated door section R-value is in accordance with DASMA TDS-163
**For sizes over 32’2″ wide consult factory for specific configuration requirements.
Operator Specifications
| Motor Design | 1.25 HP configuration serving single phase 115V/230V and 3-phase 230V configurations 3-phase 460/575V available with accessory transformer |
| Wall Controller | Separation of low and high voltage wiring – includes functionality of 3-button station, PLUS setting door profile, programming limits, diagnostics |
| Programming | Complete the following programming at floor level: set limits; choose door profiles for speed; set operating modes; select photo entrapment devices |
| Display | Provides textual status indications including – Absolute cycle count – Service cycle count – Diagnostics messages – Door/operator status |
| Cycle Counter | Re-settable cycle counter via the wall controller and/or through MyQ facility |
| Limit Settings | Simple electronic push-button setup via the wall controller |
Aluminum Full-View Doors
Glazing Material Options
Aluminum Panel (Color Matched)
Midnight Gray Glass
Extreme™ Series must have tempered glass
*Mirrored and laminate not available in 1/2″
Glass options above only available on full-view sections. Glass thickness available in 1/8″, 1/4″ and 1/2″. Tri-wall polycarbonate thickness available in 5/8″. Low-E available on insulated glass.
Color Options
*Additional cost and lead time may apply. The use of “Bronze (Painted)” is recommended due to slight color variation that may occur during the anodizing process.
Custom powder coat, Color Blast®, and anodized finishes available.
Premium finishing options include:
- RAL color powder coat
- 187 different powder coat offerings
- Custom Colors with Color Blast ® Garage Door Paint System
- Bronze, dark bronze, black or custom color anodized finishing
*Model EX904U is not available with powder coat finish.
Steel Insulated Full-View Doors
Glass Panel Options
 19-1/2” x 16” |  42” x 16” |
 Modern Slim Windows* |
Color Options
*Available on select models.
±Finish will have smooth texture.
Custom powder coat and Color Blast® finishes available.
Premium finishing options include:
- Custom Colors with Color Blast® Garage Door Paint System
- Bronze, dark bronze, black or custom color anodized finishing
Safety Features
- UL325 Approved Light Curtain
- Cable tension monitor
- Optional wireless bottom safety edge
Windcode
WindCode® reinforcement available up to W5 design pressure (DP) 36 PSF, depending on door size, configuration and exposure. Doors tested 50% greater than DP.
Factory Installed Top Seal
Tek screws are used every 6” and at the ends of the sections to attach the top seal at the factory.
EX904/EX904U
EX3700 Series
EX3200 Series
Helps improve hinge longevity
Thimble helps reduce wear and extend cable life
Long stem tandem rollers provide longer roller life and quiet door operation
Maintains tension on lift cable to prevent it from coming off of the drum
Helps prevent cable slack. Provided with standard lift track.
Option available for maximum cycles on a single shaft line
Springs are shot peened to improve resistance to fatigue
No installation or care items available.
Model
BIM
Shop Drawing
Specs
Installation Manual
Warranty
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| Model | Section Thickness | Panel Design | Ext. Steel Gauge | Backer | R-value* | Max Width** | Max Height |
| 520 | 2″ | Ribbed Steel | 20 Gauge | N/A | N/A | 26’2″ | 20’0″ |
| 520S | 2″ | Minor & Deep Ribs | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 26’2″ | 20’0″ |
| 522 | 2″ | Flush | 20 Gauge | N/A | N/A | 24’2″ | 24’0″ |
| 522S | 2″ | Flush | 20 Gauge | Pre-painted 30 gauge steel back cover | 6.6** | 24’2″ | 24’0″ |
| 524 | 2″ | Ribbed Steel | 24 Gauge | N/A | N/A | 24’2″ | 20’0″ |
| 524V | 2″ | Minor & Deep Ribs | 24 Gauge | Polyethylene vinyl back cover | 6.6 | 26’2″ | 20’0″ |
| 524S | 2″ | Minor & Deep Ribs | 24 Gauge | Pre-painted 30 gauge steel back cover | 6.6 | 24’2″ | 20’0″ |
| 525 | 2″ | Ribbed Steel | 25 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 525V | 2″ | Minor & Deep Ribs | 25 Gauge | Polyethylene vinyl back cover | 6.6 | 20’2″ | 16’0″ |
| 525S | 2″ | Minor & Deep Ribs | 25 Gauge | Pre-painted 25 gauge steel back cover | 6.6 | 20’2″ | 16’0″ |
| 664 | 2 1/8″ | Raised Panel Steel | 24 Gauge | N/A | N/A | 20’2″ | 16’0″ |
| 664V | 2 1/8″ | Raised Panel | 24 Gauge | Polyethylene vinyl back cover | 6.3 | 20’2″ | 16’0″ |
*Calculated door section R-value is in accordance with DASMA TDS-163
Insulated and Non-insulated doors come with a variety of options to address your building requirements. Options below are not available on all models. See model specific literature or consult a Clopay commercial dealer for option availability.
DESIGN OPTIONS:
- Windows
- 24″x6″
- 24″x12″
- Full View (pre-painted white or brown or clear anodized)
- Black frame Window with Rounded Corners
COLORS:
- White – All Models
- Brown – All Models
- Tan – 524, 524S, 524V
- Gray – 524, 524S, 524V
- Trinar White – 524, 524V, 525S
- Desert Tan – 664, 664V
- Sandtone – 664, 664V
- Almond – 664, 664V
PERFORMANCE OPTIONS:
- High Cycle Springs (25K, 50K and 100K available)
- 3″ heavy duty track (where not standard)
- Outside keyed Security Lock
- Double End Stiles
- Design pressure rated (WindCode)
- Impact Rated
- Photo eyes, sensing edges and Operators
- Extended 8-Year Hardware Warranty
- Header (top) and Jamb Seals
- High Performance Hardware Upgrade
CUSTOM OPTIONS:
- Mullions
- Breakaway Sections
- Pass Door
MODEL – 520/524/525
| Panel Design: | 2″ thick roll formed ribbed steel |
| Steel Gauge: | 20 ga (.034″ min) – Model 520, 24 ga (.022″ min) – Model 524and 25 ga (.019 min) – Model 525 ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness/Insulation: | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted white or brown (520/525) Pre-painted white, brown, tan or gray (524) |
| Limited Warranty: | 10-year finish against rust / one-year material & workmanship |
MODEL 520S
| Panel Design: | 2″ thick roll formed stucco embossed ribbed steel |
| Steel Gauge: | 20 gauge (.034″ min) for maximum dent resistance |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL 524V / 524S
| Panel Design: | 2″ thick roll formed stucco embossed steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (524V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (524S) |
| Thermal Conductivity | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray |
| Limited Warranty: | 10-year paint /one-year material & workmanship |
MODEL 525V / 525S
| Panel Design: | 2″ thick roll formed smooth steel with combination of deep minor ribs |
| Steel Gauge: | 25 gauge (.019″ min) |
| Joint Design: | Tongue and groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover (525V) 1-3/8″ thick polystyrene insulation with pre-painted 30 gauge steel backcover (525S) |
| Thermal Conductivity: | R-Value 6.6* |
| Paint System: | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors: | Pre-painted white or brown |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
MODEL – 664
| Panel Design: | 1 7/8″ thick roll formed steel |
| Steel Gauge: | 24 gauge (.22″ min) raised panel door |
| Joint Design: | Tongue and groove |
| Thickness & Insulation | No insulation |
| Hardware: | 14 gauge hinges, commerical 10-ball steel rollers, 10,000 cycle torsion springs |
| Colors: | Pre-painted snowmist white, chocolate, brown, almond, sandstone, or desert tan. |
| Limited Warranty: | 10-year finish against rust through / one-year material & workmanship |
MODEL 664V
| Panel Design: | 1-7/8″ thick woodgrain embossed raised panel steel |
| Steel Gauge: | 24 gauge (.022″ min) ribbed steel sections |
| Joint Design: | Tongue-and-groove |
| Thickness /Insulation | 1-3/8″ thick polystyrene insulation with polyethylene vinyl backcover |
| Thermal Conductivity | R-Value 6.3* |
| Paint System | 3-stage paint process delivers maintenance free finish that resists rust perforation |
| Colors | Pre-painted white, brown, tan or gray; Trinar white or beige |
| Limited Warranty: | 10-year paint / one-year material & workmanship |
*Calculated garage door section R-value is in accordance with DASMA TDS-163.
COMMERCIAL HARDWARE
Commercial doors are designed with hardware to meet demanding applications of commercial building usage. All commercial doors are provided with the following hardware as standard. For additional upgraded hardware see “Options” tab.
- 14 gauge hinges
- Commercial 10 ball steel rollers with options for nylon tire rollers
- 10,000 cycle torsion springs
- Steel step plate and lift handle for easy operation
- Inside slide lock for increase security
- 19 gauge steel hinge support plates
- 18-gauge single end stiles; 16-gauge double end stiles
- Galvanized aircraft cables with 7:1 safety factory
- 2” or 3” track in a variety of configurations to meet building design requirements
COMMERCIAL TRACK APPLICATIONS
In commercial settings, space utilization and space constraints are important factors in choosing the correct hardware configuration for your application. Clopay track offerings and options enable you to make the most efficient use of available space. Options include standard lift, low head room front or rear mount, follow the roof pitch, full vertical or combination of these options.
COMMERCIAL TORSION SPRINGS
Designed to counterbalance even the largest doors, commercial torsion spring assemblies can be designed for Industry standard 10,000 cycles or can be upgraded to 25,000, 50,000 or 100,000 expected life cycles.